Cloisonne

Cloisonne

Die Stamping

Die Stamping

antique

Antique

Zinc Alloy

Zinc Alloy

photo-etching

Photo Etching

Printing

Printing

Cloisonne
production methodCloisonne / Hard EnamelImitation Cloisonne / Synthetic Enamel
Pigment & TemperatureCloisonne. natural ore powder, temperature resistance 1700°CAcrylic paint, chemical liquid paint, not resistant from temperature
Paint forming temperature & hardness1000°C more than 2-4minutes. High hardness scratch resistant, gravity throw easy to break170°C more than 12-15 minutes, low hardness
Surface brightnessDarkerBrighter
Surface touchMore convexPaint and metal wire copper at the same level to be feeling more flat
MaterialCopperCopper, brass , iron , zinc alloy
AdvantageValuableResistance to falling and not easy to break
Process
  1. Artwork
    (Review, Confirm, Drawing)
  2. Carving
  3. Die Casting
  4. Punch
  5. Cleaning
    (Soda Water/Nitrous Acid)
  6. Drying
  7. Hand Colour
  8. Backed 1000°C
  9. Stoning
  10. Solder Pin
  11. Polishing
  12. Hanging Plating
  13. Assembling
  14. Inspection & Packing
  1. Artwork
    (Review, Confirm, Drawing)
  2. Carving
  3. Die Casting
  4. Punch
  5. Solder Pin
  6. Cleaning
    (Soda Water/Nitrous Acid)
  7. Drying
  8. Hand Colour
  9. Backed 170°C
  10. Stoning
  11. Polishing
  12. Assembling
  13. Hanging Plating
  14. Inspection & Packing
photo-etching Iron Stamped with Soft Enamel
Production MethodCopper Stamped with Soft EnamelIron Stamped with Soft Enamel
MaterialBrass or copper. Copper texture is soft badge for stamping best materialThe price of iron is lower.but the texture is hard,not suitable for three-dimensional
Plating ColourMultiple Choices (gold/antique gold /silver/antique silver/nickel/black nickel/antique nickel/copper/antique copper/brass/antique brass/dyed black(Both are the same)
Plating MethodRack plating Avoid product damageBoth available in rack plating absorbed or barrel plating
AdvantageFinish looked more better than ironCheaper cost than copper
Process
  1. Artwork
    (Review, Confirm, Drawing)
  2. Carving Mold
  3. Die Stamping
    (Brass/Copper)
  4. Punch
  5. Solder Pin
  6. Polishing
  7. Cleaning
    (Soda Water/Nitrous Acid)
  8. Plating for 30s
  9. Coloring by Handcraft
  10. Backed under 170°C for 40m
  11. Rack Plating
  12. Assembling
  13. Inspection & Packing
antique
Production MethodAntique
MaterialTo choose material according to plating colour
Plating ColourMultiple Choices (gold/antique gold /silver/antique silver/nickel/black nickel/antique nickel/copper/antique copper/brass/antique brass/dyed black
Plating MethodRack plating Avoid product damage
Suitable useUsually larger size (e.g., Medal)
AdvantageMore textured
Process
  1. Artwork
    (Review, Confirm, Drawing)
  2. Carving Mold
  3. Die Casting
    (Brass/Copper)
  4. Punch
  5. Solder Pin
  6. Polishing
    (According to demand)
  7. Plating for 3m
    (Increase the Thickness)
  8. Dye Black
    (According to demand)
  9. Coloring by Handcraft
  10. Backed under 170°C for 40m
  11. Rough Polishing
  12. Gloss Varnish
  13. Assembling
  14. Inspection & Packing
Zinc Alloy Die Casting
Production MethodZinc Alloy Die Casting
MaterialZinc Alloy, Suitable for large quantity of orders
Plating ColourMultiple Choices (gold/antique gold /silver/antique silver/nickel/black nickel/antique nickel/copper/antique copper/brass/antique brass/dyed black
Plating MethodRack plating to avoid product damage
AdvantageHigh plasticity
Process
  1. Artwork
    (Review, Confirm, Drawing)
  2. Marking
  3. Injection
  4. Initial Prototype
  5. Stoning
  6. Polishing
  7. Rivet Solder Pin
  8. Cleaning
    (Soda Water/Nitrous Acid)
  9. Rack Plating
  10. Coloring by Handcraft
  11. Backed under 170°C for 40m
  12. Epoxy
    (According to demand)
  13. Assembling
  14. Inspection & Packing
photo-etching
Production MethodPhoto Etching
Material303*378*0.8-1.0mm Brass . Brass is harder than copper and suitable for use with chemical etch.
Plating ColourMultiple Choices (gold/antique gold /silver/antique silver/nickel/black nickel/antique nickel/copper/antique copper/brass/antique brass/dyed black
Plating MethodRack plating Avoid product damage
Precautions (1)Pay attention to etched depth to avoid blurring with small details.
Precautions (2)Keep the border to maintain the integrity of the colour
AdvantageSpeedy of production
Process
  1. Artwork
    (Review, Confirm, Drawing)
  2. Film
  3. Photo Etching
    (Transferring the logo from a film to a sheet of metal, then acid-etched)
  4. Forming
  5. Colouring
    (Clean up the acids and other impurities, hand-fill soft enamel colours to recessed area of the pins)
  6. Backed under 170°C for 40m
  7. Stoning
  8. Punch
  9. Solder Pin
    (8m/m, 10m/m, Attachment)
  10. Polishing
  11. Cleaning
    (Soda Water/Nitrous Acid)
  12. Rack Plating
  13. Epoxy
    (According to demand)
  14. Assembling
  15. Inspection & Packing
Silk Screen Printing Offset Printing
Production MethodSilk Screen PrintingOffset Printing
Material303*378*0.8mm Brass stainless steel aluminum(Both are the same)
Plating ColourNot suitable for antique plating no plating for stainless aluminum is by anode treatment.(Both are the same)
Plating MethodRack plating. To avoid product damage.(Both are the same)
Printed featuresNo metal lines. Flat surface when touched with borderNo metal lines. Flat surface when touched. No border.
Features PrintingSpot/panton colorsGradient colors
AdvantageSpeedy of productionSpeedy of production
Process
  1. Artwork
    (Review, Confirm, Drawing)
  2. Colour Separation
  3. Film
  4. Printed Version
  5. Printing
  6. Backed under 170°C
  7. Punch
  8. Rough Polishing
  9. Gloss Varnish
  10. Rack Plating
    (or no plating for stainless steel)
  11. Epoxy
    (According to demand)
  12. Solder Pin under 80°C
  13. Assembling
  14. Inspection & Packing